31 January 2014, Volume 44 Issue 1
    

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  • Jiang Hong!, Yu Huicheng, Zhong Lianyun, Han Yanyan Wei Yichun
    Paint & Coatings Industry. 2014, 44(1): 1-5.
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    To improve the corrosion resistance of Al alloy, a kind of aniline(BAN)sealer coatings was developed for 6063 Al alloy. The electrochemical properties of the aniline sealer coating with different concentrations of aniline(BAN)was investigated by means of polarization curves and electrochemical impedance spectroscopy(EIS). Compared with the coatings with D.I. water and the bare aluminum alloy, the polarization curves showed that the aniline (BAN)sealer coating formed in 0. 12%~0. 42% aniline (BAN) solutions presented higher positive pitting corrosion potential and lower corrosion current density. Electrochemical values of EIS showed that the aniline (BAN) sealer coating gave higher corrosion impedance, which presented that the aniline (BAN) sealer coatings had better corrosion resistance. The weight-loss experiment also exhibited that the aniline ( BAN) sealer coating could improve the corrosion resistance of the 6063 Al alloy. The morphology of samples was examined by using a scanning electron microscope(SEM). The SEM results was in accordance with electrochemical behavior.
  • Jiang Linfeng, Chen Lei, Li Yixin
    Paint & Coatings Industry. 2014, 44(1): 6-11.
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    This article has described the test procedures of coefficient of friction (COF), wearing of arresting cable and resistance to wear of non-skid coating system applied on ships in MIL-PRF-24667C standard. Referring to above test procedures, the tests were carried out to rolling applied non-skid coatings composed of different quantity and size of nonskid particles.Focusing on the uniformity of COF ,COF in dry, water and oily state, the initial COF and after wearing COF, wearing of arresting cable and resistance to wear of coating were studied. A mixed Al2O3 nonskid particles made up of 18, 24 and 36 mesh in the mass proportion of 1: 6: 3 was also prepared, and the non-skid rolling applied coating composed of the mixed abrasive particles was proved superior in performance of COF, abrasion of arresting cable and resistance to wear.
  • You Shengyong, Chen Yanhua, Chen Kaihong, Cheng Bin
    Paint & Coatings Industry. 2014, 44(1): 12-17.
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    The surface of nano-silica sol was modified by vinyl triethoxy silane, in which the vinyl groups were grafted onto the surface. Then the nano silica sol modified polysiloxane miniemulsion was synthesized by in-situ emulsion polymerization by reaction of it with vinyl silicone monomer and acrylate monomer using potassium persulfate as initiator. The influence of polymerization temperature and emulsifier on the emulsion polymerization stabilities, water absorption rate of latex film and the particle size of the latex were studied systematically. The results indicated that the conversion rate was the highest when the emulsion polymerization temperature was controled respectively at 80 ℃,90 ℃, when the emulsifer of AEO and LAS were  used with a mass ratio of 1.5: 1~2: 1 and the emulsifier content used in the range of 1. 5%-2.0%. The emulsion polymerization stability was the best and the water absorption rate was as low as 3. 0% then. The TEM results showed that the structure of latex particles were nano-SiO2 as the core, silicone polymer as shell. And the number of free SiO2 particles in nano composite latex was much less than that in the blend of polysiloxane emulsion and silica sol.

  • Shen Qin! Mu Ying, Zhu Yanhong, Chang Chun, Yang Jianhong
    Paint & Coatings Industry. 2014, 44(1): 18-23.
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    The acrylate emulsion based on butyl acrylate(BA), methyl methacrylate (MMA), tung oil acid, potassium persulfate(KPS), sodium dodecyl sulphonate (SDS) and nonylphenol polyoxyethylene ether(NP-10) was synthesized by emulsion polymerization.The influence of the tung oil acid content, the mass ratio of BA and MMA and the emulsifier content on the properties of the emulsions and films were studied. And the structure and properties of the emulsions and films were tested by FT-IR, SEM, particle size and zeta potential analyzer and membrane performance testers. The results showed that because of the addition of tung oil acid, the latex particle morphology was changed from sphere to cube or cylinder, the water absorption of film was reduced, and its hydrophobicity, pencil hardness and adhesion were improved. The conversion rate of emulsion was 98.4% and the gel content was 0. 012% when the content of tung oil acid and emulsifier were 1% and 3% of the monomer mass respectively and the mass ratio of BA and MMA was 1:1. The pencil hardness and adhesion of the film were upgraded to 5H and grade 2 with tung oil acid added.
  • lu Fei, Lu Yufeng, Yang Huang, Xie Zhaoqian, Liu Zhenxing
    Paint & Coatings Industry. 2014, 44(1): 24-27.
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    The nano-zinc-rich anticorrosion organic coatings were prepared by airless spray on the 16MnR steel. The influence of setting of light weight aggregate concrete on the morphology, binding force, structural characteristic and impedance of coatings were studied by scanning electron microscopy (SEM), binding force tester, fourier transform infrared spectroscopy(FT-IR) and electrochemical analysis. The results showed that the coatings was still dense with high binding force(as bigh as 15 MPa) after setting of concrete without change in the organic compositions of the surface. Eletrochemic analysis results showed that no any change inside the coating, indicating excellent performance.
  • Xue Qiang, Qiang Xihuai, Zhang Hui
    Paint & Coatings Industry. 2014, 44(1): 28-33.
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    A novel series of cationic acrylate copolymer soap-free latexes were synthetized semi-continuous copolymerization with functional monomers allyl polyethylene glycol via seed(APEG-2400) and methacryloyloxyethyl trimethyl ammonium chloride (DMC)and other acrylate monomers and 2, 2'-azobis[2-(2-imidazolin-2-y)propane] dihydrochloride(AIBI,VA-440) as initiator. FT-IR spectrum showed that all monomers were copolymerized.The effects of dosages of APEG-2400, DMC and AIBI on copolymerization and latex properties were valued by particle size and its dispersity determination, zeta potential and viscosity of target latexes. The results indicated that a stable and good appearance cationic acrylate copolymer soap-free latex could be obtained under condition of APEG-2400, AIBI and DMC 3.0%, 1.2% and 3. 0% respectively.
  • Wang Hono. Xu Jian Zheng Baicun, Guo Weihong
    Paint & Coatings Industry. 2014, 44(1): 34-39.
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    The styrene-acrylic emulsion was prepared by semi-continuous seed-emulsie polymerization with monomers of methyl methacrylate(MMA), butyl acrylate(BA)and styrene(St)as co-monomers. The influence of the preparation process, the initiator type, the concentration of emulsifier. the concentratio of emulsifier of seed emulsion the dropping rate of pre-emulsion and initiator on the latex particle size and its distribution (PSD) were investigated. The experimental results showed that dropwise addition of pre-emulsion could get the smallest particle size; the initiator type had no effect on the particle size; the particle size of emulsion reached 96 nm with the narrowest size distribution when the concentrate of emulsifier was 10%; at the same concentration of the emulsifier in pre-emulsification process, the particle size of emulsion was 104 nm when the concentrate of the seed emulsion was 40%; the par ticle size did not change when the dropping rate of pre-emulsion was lower than 163 mg/s and the dropping rate of initiator was lower than 11. 5 mg/s. TEM analysis revealed the nucleation growth mechanism of the latex particles during the emulsion polymerization process, resulting in an optimum resolution for particle morphology control.
  • Chen Yongjun, Qing Ning, Zhao Yan, Hou Faqiu, He Jinwen
    Paint & Coatings Industry. 2014, 44(1): 40-45.
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    By using a combination process of precipitation and extraction and modification by silane coupling agent A174, a 15% nano-silica polyether diol dispersion was prepared,which was directly used as raw material to react with polyether diol( poly(propylene glycol)),isophorone diisocyanate (IPDI), 2, 2-Dimethylol propionicacid(DMPA), trimethylol propane (TMP), triethylamine (TEA), ethylene diamine(EDA) to synthsize a serious of modified WPU samples with different nano-SiO2 particle content. The influence of the amount of nano-SiO2 on the properties of emulsion and coating film was studied. The results showed that the nano-SiO2 modified polyether diol and prepolymer were reacted; the dispersion of modified SiO2 in the waterborne polyurethane was good when the amount of nano-SiO2 was 2% of prepolymer, leading a stable waterbome polyurethane dispersion, with a film elongation at break 300%, tensile strength 13 MPa, and improved water resistance, hardness thermal stability.

  • . Zhou Xinhua, Ye Shaoying, Qiu Xinglin
    Paint & Coatings Industry. 2014, 44(1): 46-51.
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    Using self-crosslinking monomer1008)and HEA an alterative of N-methylol acrylamide), and BA and St as the basic raw material, through the pre-emulsion prepared by semi-continuous seed emulsion the eco-friendly self-crosslinking polyacrylate adhesives for printing was prepared. The effects of anionic, non-ionic  emulsifiers, initiator, acrylic acid, hydroxyethyl acrylate (HEA) and homemade crosslinking monomer on the emulsion properties (color fastness, water absorption and viscosity) was discussed. The performance of environmen self-crosslinking latex emulsion was compared with the traditional methylol acrylamide emulsion. The results showed that when w(e-mulsifier)=1.82%,w(APs)=0.41%,w(AA)=3.43%,w(HEA)=3.32%,w(1008)=0. 68%, the adhesive prepared showed excellent printing properties, and the residual formaldehyde was complied to the regulation to meet the performance of fabric printing.

     

     

     

  • Wei Yufeng, Wang wenqing, Qiu Feng, Fei Xudong .Zhang, Jidong
    Paint & Coatings Industry. 2014, 44(1): 52-56.
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    A simultaneous determination method was developed for the quantification and confirmation of three isomers of trichlorobenzene(TCB)including 1, 3, 5-TCB, 1, 2, 4-TCB and 1, 2, 3-TCB in solvent-based coatings by gas chromatography-mass spectrometry(GC-MS). The extraction and separation efficiencies of target compounds were investigated by using organic solvents of acetone, n-hexane tetrahydrofuran and ethyl acetate. The standard worksolutions with concentration of TCB of 1 mg/L, 5 mg/L, 10 mg/L, 20 mg/L, 50 mg/L,100 mg/L respectiely were prepared, and the solutions were qualitatively and quantitatively analyzed by selected ion monitoring (SIM ) mode. Calibration curves were prepared using selected m/z= 180.0 peak area of TCB as abscissa and corresponding concentration(mg/L) of TCB as ordinate. The three correlation coefficients were all higher than 0.999 with good linear relation in the range of 1 mg/L~100 mg/L. The average sample recoveries were 95.9%~107. 6% and the relative standard deviations (RSD, n=6)were 1.44%~4.33%. The detec-tion limits (LOD, S/N= 3)of 1, 3, 5-TCB, 1, 2, 4-TCB and 1, 2,3-TCB in coating samples were 2 mg/kg, 2 mg/kg and 2 mg/kg, respectively. Reliable results were obtained from detection of actural coating samples, and the method showed the advantage of good reproducibility, high sensitivity and simple operation.
  • Zhou Guangqing
    Paint & Coatings Industry. 2014, 44(1): 57-60.
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    Anti-slip coatings cost high and only can be used on special ships. Therefore it is not a good choice in small cargo shipyard. Anti-slip sand layer is one of the most affordable and the best economic selection in more and more vessels with good performance. Ariti-slip sand layer paint was prepared with the most commonly used paints for decks and high hardness sand as raw material with the advantages of low cost and easy application. This article described the selection of the types of sand and the anti-slip layer performance. The coefficient of friction was tested by Friction coefficient tester TORTUS3(TORTUS). It showed that the larger the sand particles was,the greater the frction coefficient, but more difficult for cleaning. In a specified area, the more sand, the higher the friction coefficient, but more difficult to clean. The most reasonableoption was to use sand with 60~70 mesh, and 3-4 particles per square centimeter.
  • Dong Zhenhua Liao Kaifeng
    Paint & Coatings Industry. 2014, 44(1): 61-64.
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    There have been successive discoloration of maintenance topcoating on a ship main deck and superstructure. The color developed darker and black, which seriously affected the appearance quality. This paper analyzed the reasons for paint discoloration defect through on-site inspection, comparison by samples, applicaton conditions, relative humidity, product properties,etc, and provided reasonable resolution for repairing and improvements.
  • Wang Huoyin, Yang Jinfu, Bi Xiangguang
    Paint & Coatings Industry. 2014, 44(1): 65-69.
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    A Mgo coating with initial moisture content over 70% was studied by microwave drying. A response surface methodology central composite experimental design ( CCD) was employed to optimization process parameters. The experimental results and analysis showed that the drying time, materal power rato, the initial moisture content, microwave drying time were all present influence on the relative dehydration rates. The significant order of impact : drying time > material power ratio  > initial moisture. Combined the response surfaces methodology optimization and product quality scoring method to get the optimum first phase dry conditions:microwave power 280 W, drying time 30 min. For coatings with 2. 0 mm thickness, the predicted relative dehydration rate was 37. 87%, while the measured actual relative dehydration rate was 37. 55%, the experimental and predicted values of deviation was only -0.32%,indicating the effective response surface optimization.

     

  • Liu Xiaoliang, Meng Fanjing
    Paint & Coatings Industry. 2014, 44(1): 70-74.
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    In this paper, a mathematical model for typical cross section of convective heating oven in automotive painting line was established with CFD software FLUENT. The two-dimension static simulation with hydrodynamic method was analyzed for the mathematical model.The advantages and disadvantages of different cross sections were compared to provide the theoretical basis for oven cross section selection. The importance of application of CFD simulation in oven design was presented. The simulation results were summarized according to the comparisons. The solutions to improve the disadvantage were discussed. The results could provide theoretical guidance for oven design.
  • Zhang Ruizhu, Zheng Wei, He Fans Xiong Aianwen
    Paint & Coatings Industry. 2014, 44(1): 75-79.
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    The paper reviewed the recent research progress in nano thermal insulation coatings and summaried up the characteristics and the current research status of three types of thermal insulation coatings, including the nano thermal barrier coating, nano semiconductor thermal insulation coatings and nanopore thermal insulation coating. The emphasis was focused on the role of the nano-materials to reduce the thermal conductivity of the coating as well as some new nanomaterials in the development of the coatings. The problems and difficulties of the preparation of the thermal insulation coatings were discussed.