摘要: 【目的/意义】随着风电向大型化和复杂严苛服役环境发展,叶片表面侵蚀加剧,严重威胁叶片气动性能、结构安全与经济性。【分析 /评论 /进展】本文系统综述了风电叶片大面及前缘防护的技术现状与发展趋势。当前叶片防护技术主要面临三方面问题:水性涂层虽逐步替代溶剂型体系,但在不同复杂环境下的耐久性仍缺乏充分验证;模内涂装与自动辊涂设备尚不成熟,涂装质量一致性难以保证;前缘保护材料的现场服役寿命远低于实验室评估,维修成本高。【结论 /展望】未来防护技术需重点突破五方面:研发高性能多功能集成涂层体系;发展自适应柔性辊涂与智能化闭环装备;推进高性能模内胶衣与在线检测技术融合;研发超强耐雨蚀、性能均一稳定且施工兼容性优异的新一代前缘防护材料,并同步建立高精度的前缘防护寿命预测模型;开发风场用高效率专用维修材料。通过全链条协同创新,构建叶片全生命周期主动防护方案。
关键词:
风电叶片,
侵蚀,
表面防护,
前缘防护
Abstract: [Objective/Significance] As wind power evolves toward larger-scale turbines and increasingly complex and harsh service environments, blade surface erosion intensifies, severely threatening blade aerodynamic performance, structural safety, and economic viability. [Analysis/Discussion/Progress] This paper systematically reviews the current state and developmenttrends of blade surface and leading-edge protection technologies for wind turbine blades. Currently,blade protection technologies face three major challenges. First, although waterborne coatings aregradually replacing solvent-based coating systems, their long-term durability under various complexenvironments still lacks sufficient validation. Second, in-mold coating and automatic roller coatingequipment are still immature, making it difficult to ensure consistent coating quality. Third, the in-service lifetime of leading-edge protection materials is far shorter than laboratory evaluations, resulting inhigh maintenance costs. [Conclusion/Prospect] Future efforts should focus on five key areas. First, develop high-performance multifunctional integrated coating systems. Second, advance adaptive flexible roller coating equipment and intelligent closed-loop control systems. Third, promote the integration of high-performance in-moldgelcoatswithonlineinspectiontechnologies.Fourth,developnext-generation leading-edge protection materials that offer superior rain erosion resistance, uniform andreliable performance, and excellent compatibility with application processes. At the same time,establish high-precision lifetime prediction models for leading-edge protection. Fifth, develop efficientmaintenance materials specifically designed for wind farm applications. Through coordinated innovation across the entire chain,a full-lifecycle proactive protection solution forbladescan be established.
Key words:
wind turbine blade,
erosion,
surface protection,
leading edge protection
中图分类号:
牟书香 , 颜晨 , 崔俊伟 , 赵立岩 , 周妮娜, 宇一帆. 风电叶片防护技术现状及发展趋势[J]. 涂料工业, 2026, 56(10): 57-63.
Mu Shuxiang, Yan Chen, Cui Junwei, Zhao Liyan, Zhou Nina, Yu Yifan. Current status and development trends of wind turbine blade protection technologies[J]. Paint & Coatings Industry, 2026, 56(10): 57-63.