Abstract:
[Objective] To address the operational challenges faced by PMMA cover plates in polar marine environments,including low-temperature intrusion and floating ice collision in polar marine environment.[Methods]A dual-layer composite coating system was developed,consisting ofan epoxy-based thermal insulation primer with low thermal conductivity and high adhesion,and a polysiloxane-based topcoat with high wear resistance and impact protection.[Results]The topcoat exhibited a wear value of 64. 5 mg at -35 ℃ under 500 g/1 000 r. Meanwhile,the coating system maintained surface integrity after undergoing -30 ℃ ice impact testing while demonstrating excellentsalt spray resistance and weather resistance. Additionally,this system reduced the thermal conductivity of PMMA covers from 0. 141 W/(m·K) to 0.108W/(m·K), while the thermal conductivity of the primer was as low as 0. 049 W/(m·K). In a -55 ℃ low-temperature environment,coated and uncoated PMMA samples were used as insulation box covers. After sealing at room temperature and resting for60 minutes,the internal temperature difference between them reached 10. 61 ℃,meeting equipment service requirements.[Conclusion] This coating system simultaneously achieves effective thermal insulation,low-temperature wear resistance,resistance to floating ice impact,and excellent weather resistance in an energy-neutral manner. It provides a viable solution for high-reliability protection ofpolar equipment in environments characterized by the coupled effects of low temperatures,high salinity, and floating ice.
Key words:
polymethyl methacrylate,
arctic low temperatures,
thermal insulating primer,
wear resistant coating,
resistance to floating ice impact
摘要: 【目的】解决极地海洋环境下聚甲基丙烯酸甲酯( PMMA)盖板面临的低温侵袭与浮冰碰擦对某装备运行造成的障碍。【方法】开发了环氧 -低导热 -高附着的隔热底漆和聚硅氧烷 -高耐磨 -防碰擦面漆所构成的双层复合涂层体系。【结果】面漆在 .35 ℃,500 g/(1 000 r)下磨损质量为 64. 5 mg,同时配套涂层体系在经受 .30 ℃浮冰冲击试验后保持表面完整,并具备优异的耐盐雾性与耐老化性。此外,本体系使 PMMA盖板导热系数从 0. 141 W/(m·K)降至 0. 108 W/(m·K),底漆导热系数低至 0. 049 W/(m·K)。 -55 ℃低温环境下,将单面涂覆复合涂层和空白的 PMMA样板分别作为绝热箱盖板,常温下贴敷密封后静置 60 min,二者内部温差达 10. 61 ℃,满足装备服役需求。【结论】该涂层体系以零能耗方式同步实现了有效隔热、低温耐磨、耐浮冰碰擦与良好的耐候性,为极地装备在低温、高盐、浮冰等多因素耦合环境下的高可靠防护提供了可行的解决方案。
关键词:
聚甲基丙烯酸甲酯,
极地低温,
隔热底漆,
耐磨涂层,
耐浮冰碰擦性
CLC Number:
FANG Zhaowen, XU Ji, ZHU Nengjie, LOU Chenyi, XIONG Mengyao, LAN Xijian. Preparation and Performance of Thermal Insulating and Wear-resistant Coating for Polar Applications[J]. Paint & Coatings Industry, 2026, 56(5): 47-53.
方赵文, 许 吉, 朱能杰, 楼晨铱, 熊梦瑶, 蓝席建. 极地用隔热耐磨涂层的制备及性能研究[J]. 涂料工业, 2026, 56(5): 47-53.