Abstract:
[Objective] To address the corrosion-induced failure of Q420NH weathering steelused in power grid towers during service,an epoxy anti-corrosion coating with both excellent corrosionresistance and corrosion-inhibition self-healing capability was developed to improve the long-termprotection of tower steel structures.[Methods]A composite filler loaded with corrosion inhibitor 5-amino-2-mercaptobenzimidazole(AMB) was prepared by a one-step method. Then,it was incorporated into an epoxy coating,and applied onto the surface of Q420NH steel to construct a composite anti-corrosion coating. The morphology and composition of the composite filler were characterized,and its corrosion inhibition effect,as well as the corrosion resistance and self-healingperformance of the coating,were evaluated through release experiments,corrosion morphologyobservation,and electrochemical tests.[Results] The composite filler had a particle size about 100 nm,and the inhibitor loading was 17. 5%. When the addition amount of the composite filler was nomore than 2%,the corrosion resistance of the epoxy coating was effectively maintained,with the low-frequency impedance modulus remaining above 1010 Ω ·cm2 after 60 days of immersion in saline solution. For the scratched coating containing 2% composite filler,the low-frequency impedance modulus remained higher than 105 Ω ·cm2 after 168 h of immersion,the corrosion products in the scratched region were significantly reduced,and the characteristic Raman peaks of AMB were detected.[Conclusion] The incorporation of 2% composite filler can effectively enhance the protectiveperformance of the epoxy coating on Q420NH steel and endow the coating with excellent corrosion-inhibition self-healing capability.
Key words:
weathering steel,
corrosion inhibitor,
anti-corrosion coating,
self-healing,
epoxy coatings
摘要: 【目的】针对电网杆塔用 Q420NH耐候钢在服役过程中的腐蚀失效问题,制备了一种兼具耐腐蚀性与缓蚀自修复性的环氧防腐涂层,以提升杆塔钢结构的长期防护能力。【方法】采用一步法制备了负载缓蚀剂 5-氨基-2-巯基苯并咪唑(AMB)的复合填料,将其添加到环氧涂料中,在 Q420NH钢表面构建复合防腐涂层。对复合填料的形貌和组成进行了表征,结合释放实验、腐蚀形貌观察和电化学测试,评价了复合填料的缓蚀作用以及涂层的耐腐蚀性与自修复性。【结果】复合填料的粒径约 100 nm,缓蚀剂负载率为 17. 5%。当复合填料的质量分数≤2%时,可有效保持环氧树脂涂层的耐腐蚀性,盐水浸泡 60 d后的低频阻抗模值>1010 Ω·cm2。添加 2%复合填料的划伤涂层浸泡 168 h后的低频阻抗模值>105 Ω·cm2划伤区域腐蚀产物明显减少,并检测到缓蚀剂 AMB的拉曼特征峰。【结论】添加 2%的复合填料可有效提升环氧涂,层对 Q420NH钢的防护效果,并赋予涂层良好的缓蚀自修复能力。
关键词:
耐候钢,
缓蚀剂,
防腐涂层,
自修复,
环氧涂料
CLC Number:
XU Guipei, LAI Jiewen, OU Bin, WANG Hanjie. Preparation and Performance of Self-healing Anti-corrosion Coating for Weathering Steel Used in Power Grid Towers[J]. Paint & Coatings Industry, 2026, 56(5): 54-62.
徐桂培, 赖洁文, 区 斌, 王汉杰. 电网杆塔耐候钢用自修复防腐涂层的制备及性能研究[J]. 涂料工业, 2026, 56(5): 54-62.