涂料工业 ›› 2024, Vol. 54 ›› Issue (9): 9-15. doi: 10.12020/j.issn.0253-4312.2024-218

• 探索开发 • 上一篇    下一篇

2 具有自修复功能的超疏水防腐涂层性能研究

袁帅 1,宋伟超 2,赵霞*1,金祖权 2,段继周 1,侯保荣 1   

  1. 1.中国科学院海洋研究所先进海洋材料重点实验室、海洋环境腐蚀与生物污损重点实验室,山东青岛 266071;

    2.青岛理工大学,山东青岛 266520

  • 出版日期:2024-09-01 发布日期:2024-09-01
  • 基金资助:
    国家自然科学基金( 52278286,52225905,U2106221);山东省重点研发计划( 2023CXPT008) 

Study on the performance of superhydrophobic anti-corrosion coating with shape memory effect

YUAN Shuai1,SONG Weichao2,ZHAO Xia1,JIN Zuquan2,DUAN Jizhou1,HOU Baorong1   

  1. 1.KeyLaboratoryof,Advanced Marine Materials,Key Laboratory of Marine Environmental Corrosion and Bio-fouling,Institute of Oceanology,Chinese Academy of Sciences,Qingdao 266071,China;

    2. Qingdao University of Technology,Shandong Qingdao 266520,China

  • Online:2024-09-01 Published:2024-09-01

摘要: 为克服海洋环境有机涂层耐久性差等缺陷,制备了具有长效疏水性能兼具自修复功能的复合涂层。首先在金属基体表面涂覆环氧基形状记忆聚合物( SMP),再与聚己内酯( PCL)纳米纤维膜结合获得具有自修复功能的复合膜,然后通过气压喷涂将十八烷基三甲氧基硅烷改性的硅藻土颗粒结合在复合膜表面,待其固化后得到具有自修复功能的超疏水防腐涂层。采用扫描电子显微镜
(SEM)观察涂层表面的微观形貌,并使用接触角测量仪测试涂层表面的超疏水性;采用激光共聚焦显微镜( CLSM)测试涂层表面的粗糙度并表征涂层的自修复性能;通过砂纸磨损、电化学阻抗谱(EIS)评价涂层的耐磨性和防腐性能。结果表明:成功制备了具有自修复功能的超疏水复合涂层。该涂层在 50 ℃下加热 2h,表面裂纹即可明显修复;完整的超疏水防腐涂层在 3. 5%NaCl溶液中浸泡 21 d后,其阻抗模值依旧保持在 1011 Ω.cm2比纯树脂涂层提高了 5个数量级,浸泡 63 d后,阻抗模值依旧保持在 1010 Ω.cm2,经过 12次破坏 -修复循,环后,超疏水防腐涂层的阻抗模值仍保持在 1010 Ω.cm2。另外,该涂层还具有优异的耐磨性,在 100 g荷载、 600目砂纸磨损测试 2 000 cm(40个循环)后,涂层的水接触角( WCA)依旧可以保持在 150. 2°。纳米纤维复合膜赋予涂层自修复功能,硅烷改性的硅藻土赋予涂层超疏水特性,二者结合形成的复合涂层具有优良的疏水性、耐磨性和防腐性。本研究将为海洋等严苛环境超耐久涂层的选择提供依据。

关键词: 超疏水, 自修复, 涂层, 防腐, 电化学阻抗谱

Abstract: Superhydrophobic coating had attracted much attention due to their unique self-cleaning,anti-pollution,anti-icing,and anti-corrosion properties. However,the poor durability,single functionality,and easily damaged structure of most superhydrophobic coating seriously hindered their practical application in marine environments. To address this challenge,integrating self-healing functionality into superhydrophobic coating to repairdamaged surface chemistry and morphology was an effective strategy for extending coating life.However,research on superhydrophobic coating with self-healing function was still limited under actual environmental conditions. Shape memory polymers(SMP) provided a new approach to address this issue. In this paper,a superhydrophobic coating with self-healing function was fabricated,which relied on the dual action of epoxy SMP and PCL nanofibers torestore both its physical and chemical properties. The PCL nanofiber membrane supported thesuperhydrophobic particles in the top layer and was connected to the organic resin in the belowlayer. The obtained coating showed outstanding barrier properties and the correspondingimpedance modulus was maintained about 1010 Ω.cm2 after 63 immersion days. Notably,the impedance modulus of the coating remained at 1010 Ω . cm2 after 12 damage/healing cycles. Moreover,the coating surface had retained superhydrophobicity after abrasion test with 600-grit sandpaper under a load of 1 00 g for 20 m distance. This research will provide a basis forselecting ultra-durable coatings in marine environments and offer a reference for the application of superhydrophobic coatings in metal corrosion protection.




Key words: superhydrophobic, self-healing, coatings, anti-corrosion, electrochemical impedance spectroscopy

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