涂料工业 ›› 2014, Vol. 44 ›› Issue (1): 65-69.

• 涂装技术 • 上一篇    下一篇

微波干燥 MgO 涂层响应曲面法优化工艺研究

王火印,杨金富,毕向光   

  1. 昆明贵研催化剂有限责任公司,昆明 650106
  • 出版日期:2014-01-31 发布日期:2019-06-03
  • 作者简介:王火印( 1975—) ,男,工程师,主要从事贵金属管理及冶金材料技术研究。

Study on Optimization Technology of Microwave Drying of Magnesia Coating by Using ResponseSurface Methodology

Wang Huoyin, Yang Jinfu, Bi Xiangguang   

  1. Kunming Sino-Platinum Metals Catalyst Co., Ltd., ming 650106, China
  • Online:2014-01-31 Published:2019-06-03

摘要: 对初始含水率>70%的 MgO 涂层进行微波干燥实验,采用响应曲面法中心组合设计对工 艺参数进行优化,实验结果表明:料功比、干燥时间、初始含水率对微波干燥涂层的相对脱水率都有影 响。 影响的显著程度顺序为:干燥时间>料功比>初始含水率。 结合响应曲面优化及产品质量评分的 方法得到了第一阶段干燥的最佳工艺条件:微波功率 280 W,干燥时间 30 min,涂层厚度 2.0 mm 干燥 效率最高,预测的相对脱水率为 37.87%,而实测的相对脱水率为 37.55%,实验值与预测值偏差为 -0.32%,响应曲面优化有效。

关键词: MgO 涂层, 微波干燥, 响应曲面法

Abstract:

A Mgo coating with initial moisture content over 70% was studied by microwave drying. A response surface methodology central composite experimental design ( CCD) was employed to optimization process parameters. The experimental results and analysis showed that the drying time, materal power rato, the initial moisture content, microwave drying time were all present influence on the relative dehydration rates. The significant order of impact : drying time > material power ratio  > initial moisture. Combined the response surfaces methodology optimization and product quality scoring method to get the optimum first phase dry conditions:microwave power 280 W, drying time 30 min. For coatings with 2. 0 mm thickness, the predicted relative dehydration rate was 37. 87%, while the measured actual relative dehydration rate was 37. 55%, the experimental and predicted values of deviation was only -0.32%,indicating the effective response surface optimization.

 

Key words: magnesia coating, microwave drying, response surface methodology