Application & Research

Preparation and Performance of Self-healing Anti-corrosion Coating for Weathering Steel Used in Power Grid Towers

  • XU Guipei ,
  • LAI Jiewen ,
  • OU Bin ,
  • WANG Hanjie
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  • Yunfu Power Supply Bureau of Guangdong Power Grid Co.,Ltd.,Yunfu,Guangdong 527300,China

Online published: 2026-04-27

Abstract

[Objective] To address the corrosion-induced failure of Q420NH weathering steelused in power grid towers during service,an epoxy anti-corrosion coating with both excellent corrosionresistance and corrosion-inhibition self-healing capability was developed to improve the long-termprotection of tower steel structures.[Methods]A composite filler loaded with corrosion inhibitor 5-amino-2-mercaptobenzimidazole(AMB) was prepared by a one-step method. Then,it was incorporated into an epoxy coating,and applied onto the surface of Q420NH steel to construct a composite anti-corrosion coating. The morphology and composition of the composite filler were characterized,and its corrosion inhibition effect,as well as the corrosion resistance and self-healingperformance of the coating,were evaluated through release experiments,corrosion morphologyobservation,and electrochemical tests.[Results] The composite filler had a particle size about 100 nm,and the inhibitor loading was 17. 5%. When the addition amount of the composite filler was nomore than 2%,the corrosion resistance of the epoxy coating was effectively maintained,with the low-frequency impedance modulus remaining above 1010 Ω ·cm2 after 60 days of immersion in saline solution. For the scratched coating containing 2% composite filler,the low-frequency impedance modulus remained higher than 105 Ω ·cm2 after 168 h of immersion,the corrosion products in the scratched region were significantly reduced,and the characteristic Raman peaks of AMB were detected.[Conclusion] The incorporation of 2% composite filler can effectively enhance the protectiveperformance of the epoxy coating on Q420NH steel and endow the coating with excellent corrosion-inhibition self-healing capability.

Cite this article

XU Guipei , LAI Jiewen , OU Bin , WANG Hanjie . Preparation and Performance of Self-healing Anti-corrosion Coating for Weathering Steel Used in Power Grid Towers[J]. Paint & Coatings Industry, 2026 , 56(5) : 54 -62 . DOI: 10.12020/j.issn.0253-4312.2025-278

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