涂料工业 ›› 2024, Vol. 54 ›› Issue (4): 47-53. doi: 10.12020/j.issn.0253-4312.2023-336

• 工艺技术 • 上一篇    下一篇

2 复合溶胶感光机理及点阵防腐涂层制备

贠柯 1,张澄 2,杨旭 1,毕成 1,刘金娥 1,鲁元 1,任洋*2   

  1. 1.西安特种设备检验检测院西安710065;
    2.西安理工大学材料科学与工程学院,西安 710048
  • 出版日期:2024-04-01 发布日期:2024-04-01
  • 通讯作者: 任洋( 1984—),副教授,博士,研究方向为功能氧化物薄膜。
  • 作者简介:贠柯(1985—),男,高级工程师,研究方向为材料腐蚀与防护。
  • 基金资助:
    陕西省市场监督管理局科技计划项目( 2021KY12); 2022年度市场监管总局科技计划项目( 2022MK165)

Photosensitive Mechanism of Composite Sols and Preparation of Dot Matrix Anticorrosive Coating 

Yun Ke1,Zhang Cheng2,Yang Xu1,Bi Cheng1,Liu Jin'e1,Lu Yuan1,Ren Yang2   

  1. 1.Xi'an Special Equipment Inspection Institute Xi'an 710065,China; 2.School of Materials Science and Engineering,Xi'an University of Technology,Xi'an 710048,China
  • Online:2024-04-01 Published:2024-04-01

摘要: 为提升 20钢的耐腐蚀性,基于感光微细加工原理,采用溶胶凝胶法在 20钢表面制备了具有疏水性的 TiO2-SiO2点阵涂层,重点研究了 TiO2-SiO2复合溶胶的感光机理,并对比了受 TiO2点阵涂层、 TiO2-SiO2点阵涂层和平铺底层 /TiO2-SiO2点阵涂层保护的 20钢的耐腐蚀性。结果表明: TiO2-SiO2溶胶对 330~380 nm紫外光具有优秀的感光能力,感光后的 Ti4+金属鳌合物在有机溶剂中的溶解度急剧降低,因此,采用感光溶胶凝胶技术可以获得结构完整的 TiO2-SiO2点阵涂层,使材料由亲水性向疏水性转变,并且耐腐蚀性大幅度提升,其中平铺底层 /TiO2-SiO2点阵涂层经盐雾试验后表面没有任何腐蚀痕迹,对 20钢板有很强的保护能力。

关键词: 感光溶胶凝胶; 20钢; TiO2-SiO2点阵涂层;耐腐蚀性

Abstract: In order to improve the corrosion resistance of 20 steel plate,based on the principle of photosensitive micromachining,a hydrophobic TiO2-SiO2 dot matrix coating filmwas prepared on the surface of 20 steel plate by the sol-gel method. The photosensitive mechanism of TiO2-SiO2 composite sol was emphatically studied,and the corrosion resistance of 20 steel plates protected by TiO2 dot matrix coating,TiO2-SiO2 dot matrix coating and flat bottom layer/TiO2-SiO2 dot matrix coating was compared. The results showed that the TiO2-SiO2 sol indicated excellent photosensitivity to the ultraviolet light with the photosensitivewavelength of 330-380 nm,and the solubility of sensitized Ti4+metal chelates in organic solvents decreased sharply. Based on this principle,using the photosensitive sol-gel technology could obtain the TiO2-SiO2 lattice gel pattern with complete structure. The latticepattern made the material change from hydrophilicity to hydrophobicity,and the corrosion resistance was greatly improved,Among them,the flat bottom layer/TiO2-SiO2 lattice coatingfilm showed no corrosion marks on the surface after salt spray test,and this coating indicated strong protective ability for 20 steel plates.

Key words: photosensitive sol-gel;20 steel;TiO2-SiO2 lattice;corrosion resistance

中图分类号: