[Objective] To address the poor compatibility between vacuum-deposited coatings and polycarbonate(PC)substrates arising from the low surface energy of PC,a silicone-acrylic hybridresin primer for PC vacuum coating was designed and synthesized via molecular structure engineering.[Methods] The first step involved synthesizing an alcohol-soluble acrylic prepolymer(IPAA) via solution polymerization using MMA,MAA,HPA,KH-570,ABVN,and IPA as primary raw materials. In the second step,an alcohol-soluble organosilicon-acrylic hybrid resin was synthesized via the sol-gel method using MTES,IPAA,and self-made adhesion promoter(FC)as primary raw materials. Theinfluence mechanism of formulation parameters on the comprehensive properties of the coating wassystematically investigated.[Results] Optimization results indicated that the alcohol-soluble organosilicon-acrylic hybrid resin was successfully synthesized through a two-step process of“radical solution polymerization-sol-gel. ”When FC content was 4wt%,silica sol content was 5wt%,and the MTES/IPAA mass ratio(M/I value) was 1.2,the coating exhibited excellent adhesion,moisture resistance,heat resistance,optical transparency,and coating compatibility.[Conclusion]This primer exhibited excellent adhesion on PC substrates,along with outstanding damp heat resistance and optical properties. The deposited ITO film demonstrated favorable optoelectronic performance,meeting the stringent performance requirements for vacuum-coated PC products.
WEI Chao
,
SHA Weihua
,
YANG Kang
,
XU Runbin
,
LI Bin
,
GU Jiandong
,
QING Yiliang
,
WANG Xiangmei
. Preparation and Properties of Primer Coatings for Vacuum Deposition on Polycarbonate[J]. Paint & Coatings Industry, 2026
, 56(6)
: 30
-35
.
DOI: 10.12020/j.issn.0253-4312.2025-301