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Research Progress in the Preparation of Superhydrophobic Coatings by Spraying Method

  • HU Xiaodong WANG Yang ,
  • ZHANG Ke ,
  • ZHANG Yin ,
  • TANG Dong
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  • 1. Weinan Shaanxi Coal Qichen Technology Co., Ltd., Weinan, Shaanxi 714000, China; 

    2. National & Local United Engineering Research Center of Green Safety Efficient Mining, Xi’an 710065, China

Online published: 2026-03-24

Abstract

[Objective/Significance] Superhydrophobic coatings have significant potential in applications such as self-cleaning,anti-icing,and corrosion protection. The spraying method hasbecome an important approach for the engineering application of superhydrophobic surfaces due to itssimple process and ease of scalability. However,the micro-nano rough structure essential for superhydrophobicity in spray-coated surfaces is prone to failure due to filler shedding or wear,making poor durability a core bottleneck restricting their widespread application.[Analysis/Discussion/Progress] This paper systematically reviews the research progress on the durability of spray-applied superhydrophobic coatings. Starting from the theory of wettability,it elucidates the inherent mechanism of hydrophobic failure and summarizes enhancement strategies from three aspects:micro-nano structure optimization(such as multi-level rough structure,self-similar morphology),filler-resin interface strengthening(such as chemical bridging,interface modifiers),and dynamic coating repair (such as reversible coordination bonds,hydrogen bonds).[Conclusion/Prospect]Currently,althoughcertain progress has been made in the research and modification of spray-coated superhydrophobiccoatings,industrial application is still constrained by such as harsh service environments, environmental regulations,and cost. In the future,by continuously focusing on the long-term weather resistance,multi-functional synergistic enhancement,and green large-scale preparation technology of superhydrophobic coatings,we can gradually promote their industrial application. 

Cite this article

HU Xiaodong WANG Yang , ZHANG Ke , ZHANG Yin , TANG Dong . Research Progress in the Preparation of Superhydrophobic Coatings by Spraying Method[J]. Paint & Coatings Industry, 2026 , 56(5) : 74 -79 . DOI: 10.12020/j.issn.0253-4312.2025-356

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