Research & Development

Research on pH-responsive Hollow Mesoporous Organosilica Nanocapsules and Their Composite Anticorrosive Coating

  • LI Xue ,
  • SUN Zhenhua ,
  • YANG Ke ,
  • LI Junyi ,
  • ZHANG Shilong ,
  • AI Caijiao ,
  • LI Chunling
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  • 1. Technical Testing Center of Shengli Oilfield Branch of China Petrochemical Corporation,Dongying,Shandong 257000,China;

    2. Sinopec Safety Engineering Research Institute Co., Ltd., Qingdao,Shandong 266000,China;

    3. Shengli Oilfield Testing and Evaluation Research Co., Ltd., Dongying,Shandong 257000,China;

    4. College of Materials Science and Engineering,China University of Petroleum(East China),Qingdao,Shandong 266580,China

Online published: 2026-03-09

Abstract

[Objective]As the traditional anti-corrosion coating which direct doping of corrosioninhibitor is easy to trigger the problems of early release,coating structure damage and attenuation of protective effect,this paper constructs a self-repairing epoxy composite coating system based on pH responsive intelligent nanocontainers.[Methods] Silicone nanocontainers(HPMO) with hollow mesoporous structure were designed and synthesised by the hard template method,combined with vacuum impregnation technique to load the corrosion inhibitor 2-mercaptobenzothiazole(MBT), the smart anticorrosion system of HPMO@MBT was then constructed. The epoxy composite coatings wereprepared by regulating the addition amount of HPMO@MBT nanocontainers. The structural characteristics of the nanocontainer,the release behaviour of the corrosion inhibitor and the anticorrosion performance of composite coating were systematically investigated.[Results]The results showed that HPMO possessed a high specific surface area and uniform mesoporous distribution,and the MBT loading reached 17. 5%,which could be released quickly in response to the acidic environment.Electrochemical impedance spectroscopy(EIS)and scratch tests revealed that the composite coatingexhibited a significantly slowed low-frequency impedance decay rate during 15 days of immersion in a
3. 5%NaCl solution,when HPMO@MBT mass fraction is 1%. Over a specific time scale,it demonstrated an evolutionary shift from decline to recovery or stabilization,reflecting the synergisticcontribution of the coating's barrier function and interfacial inhibition effect. Scratch immersion resultsrevealed enriched distributions of N and S elements within the damaged area,indicating directed migration of the corrosion inhibitor under corrosion-induced conditions and its participation in interfacial protection. Excessive HPMO@MBT addition(>1%)may weaken coating performance due to nanocontainer aggregation and increased local porosity.[Conclusion]The above results indicate that by reasonably designing the structure of the nanocontainer and the HPMO@MBT addition amount,the stable storage and environmentally responsive release of corrosion inhibitors can be achieved under thepremise of ensuring the structural integrity of the coating,the anti-corrosion stability of the coating under the condition of local damage is enhanced.

Cite this article

LI Xue , SUN Zhenhua , YANG Ke , LI Junyi , ZHANG Shilong , AI Caijiao , LI Chunling . Research on pH-responsive Hollow Mesoporous Organosilica Nanocapsules and Their Composite Anticorrosive Coating[J]. Paint & Coatings Industry, 2026 , 56(3) : 9 -17 . DOI: 10.12020/j.issn.0253-4312.2025-145

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