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Advances in POSS-based Hybrid Flame Retardants:Design and Mechanisms for Epoxy Coatings

  • DAI Bo
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  • China Railway 18th Bureau Group No. 5 Engineering Co., Ltd., Tianjin 300450,China

Online published: 2026-01-26

Abstract

[Objective/Significance] Developing highly efficient flame-retardant technology iscrucial for enhancing the safety of epoxy resin(EP) coatings. This review aims to systematicallysummarize the design strategies,flame-retardant mechanisms,and research progress of polyhedral oligomeric silsesquioxane(POSS)-based hybrid flame retardants(X@POSS).[Analysis/Discussion/ Progress] Based on the differences in the“X”components,the construction strategies,flame-retardant efficiency,and effects on the thermal stability and mechanical properties of EP compositescoatings are systematically reviewed for phosphorus-based@POSS,carbon-based@POSS,metal/metal oxide@POSS, MOF@POSS, and multi-component@POSS. X@POSS hybrid flame retardants significantly enhance the limiting oxygen index(up to 38.2%)and UL-94 rating(V-0 level)of EP coatings,while effectively reducing the heat release rate(by up to 78.0%) and smoke density. Moreover,many systems also improve the thermal stability and mechanical properties of the materials.The flame-retardant mechanism primarily stems from the synergistic effects of gas-phase radical quenching and condensed-phase catalytic char formation with barrier protection.[Conclusion/ Prospect] X@POSS represents an effective pathway for the high-performance development of EP coatings. Future research should focus on precise molecular synthesis,enhanced environmental compatibility,and industrial application.

Cite this article

DAI Bo . Advances in POSS-based Hybrid Flame Retardants:Design and Mechanisms for Epoxy Coatings[J]. Paint & Coatings Industry, 2026 , 56(6) : 64 -72 . DOI: 10.12020/j.issn.0253-4312.2025-320

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