[Objective]To develop hydroxyacrylic latex with excellent compatibility for coating applications.[Methods] Monodisperse hydroxyacrylic latex was successfully synthesized via pre-emulsification process combined with in-situ variable-speed feeding technology. Through molecularstructure optimization,the polymer’s relative molecular weight and glass transition temperature(
Tg) were precisely controlled. Fatty acid ester-based acrylate crosslinker(FAE-CA) and reactive surfactants were incorporated to prepare different latex formulations. The latex swelling behavior duringpaint formulation,along with its compatibility with curing solvent[propylene glycol monomethyl ether acetate(PMA)] and film-forming additives[diethylene glycol butyl ether(DB)and propylene glycol butyl ether(PNB)] were investigated systematically.[Results] Adjusting the number-average molecular weight to approximately 5 000 and designing
Tg at 50 ℃ significantly facilitated film formation,which can improve latex swelling by film-forming additives. The incorporation of FAE-CAcrosslinker enhanced the compatibility of latex with PMA,with the optimal compatibility achieved at 5% usage;while replacing anionic surfactant with reactive surfactant ReactSurf2490 further improvedcompatibility with film-forming additives.[Conclusion] The developed well-compatiblehydroxyacrylic latex demonstrated outstanding comprehensive performance after paint application: defect-free smooth surfaces with a 60° gloss >95,a pencil hardness of 2H,adhesion rated as grade 0 and successful passage of 7-day water resistance test.