科学视点

从VOCs释放和能耗角度分析水性涂料在汽车外饰塑料件涂装领域的应用前景

  • 郝晋靓 ,
  • 于霄 ,
  • 徐斌
展开
  • 1. 同济大学环境科学与工程学院,污染控制与资源化研究国家重点实验室,上海200092;2. 上海污染控制与生态安全研究院,上海200092

收稿日期: 2018-08-15

  修回日期: 2019-01-21

  网络出版日期: 2019-03-25

基金资助

国家重点研发计划(2018YFC1901400)

Analysis of application prospects of waterborne coatings in the field of automotive exterior plastic parts coating from the perspective of VOC release and energy consumption.

  • HAO Jin-Liang ,
  • XU Xiao ,
  • XU Bin
Expand
  • 1.State Key Laboratory of Pollution Control and Resource Reuse, School of Environmental Science and Engineering,Tongji University, Shanghai 200092, China; 2.Shanghai Institute of Pollution Control and Ecological Safety,Shanghai 200092, China

Received date: 2018-08-15

  Revised date: 2019-01-21

  Online published: 2019-03-25

摘要

详细调研了汽车外饰塑料件3条溶剂型涂料涂装线和1条水性涂料涂装线的生产运行数据及其使用的供应商涂料配比数据,对2类涂料涂装过程的挥发性有机物(VOCs)释放量和总能耗(生产过程和涂装过程能耗之和)进行了对比。结果表明:涂装过程中使用水性涂料比溶剂型涂料在VOCs释放方面有大幅削减,在末端使用集中热力燃烧装置(RTO)的情况下,2种涂装线的VOCs释放浓度目前均能够达标;而水性涂料比溶剂型涂料的总能耗大约多55%,改用水性涂料后,涂装释放的VOCs削减效果很显著,但其能耗有所增加。因此,水性涂料需要在涂装工序方面进行精简,水性涂料涂装线生产效率的提高也是未来推广水性涂料使用亟待解决的实际问题。

本文引用格式

郝晋靓 , 于霄 , 徐斌 . 从VOCs释放和能耗角度分析水性涂料在汽车外饰塑料件涂装领域的应用前景[J]. 涂料工业, 2019 , 49(3) : 75 -79 . DOI: 10.12020/j.issn.0253-4312.2019.3.75

Abstract

The production and operation data of three solvent-based coating lines and one waterborne coating line for automobile exterior plastic parts and the related suppliers and their coatings formulations are investigated in detail. The VOCs emissions for the two types of coating process and the total energy consumption (the sum of the production process and the coating process) are compared. The results show that the use of waterborne coatings during the coating process significantly reduces VOCs emission compared to solvent-based coatings. With the use of regenerative thermal oxidizer (RTO), the VOCs emission concentrations of the two types of coating lines can quailed to the current standard. The total energy consumption of the waterborne coatings was approximately 55% more than that of the solvent-based coatings while the application of waterborne coatings reduces significantly the VOCs emission. Therefore, the coating process of the waterborne coatings needs to be streamlined. The improvement of the coating efficiency of the waterborne coatings is also a practical problem that needs to be solved in the future conducive for further development of the waterborne coatings.

参考文献

[1]中国涂料工业协会.年上半年我国涂料行业经济运行情况简析[J].中国涂料, 2014, 29(9):6-12
[2]中国涂料工业协会.中国涂料行业“十三五”规划二[J].中国涂料, 2016, 31(4):23-38
[3]COLOMBO A, DEBORTOLI M, PECCHIO E, et al.Chamber testing of organic emission from building and furnishing materials [J].[J].Science of the Total Environment, 1990, 91:237-249
[4]GUO Z S,SPARKS L E,TICHENOR B A,et al.Predicting the emissions of individual VOCs from petroleumbased indoor coatings[J].Atmospheric Environment, 1998, 32(2):231-237
[5]王立鑫,刘兆荣,白郁华,等.硝基清漆膜厚度对硝基清漆 释放的影响[J].中国环境科学, 2009, 29(8):790-794
[6]潘洁晨.涂料中VOC的散发与残留研究[D]. 杭州:浙江大学,2015.
[7]赵金榜.降低涂料中含量的技术手段[J].中国涂料, 2016, 31(2):17-19
[8]刘勤才,吴发乾.汽车环保涂装技术的进展[J].现代涂料与涂装, 2007, (3):25-26
[9]王锡春,李文刚.汽车用水性涂料的特征及其涂装技术[J].上海涂料, 2012, 50(6):38-43
[10]闫福成.汽车涂装的减排与节能降耗的先进技术综述[J].中国涂料, 2014, 29(8):10-18
文章导航

/