摘要: 为提高涂料保温隔热性能,以硅溶胶为主要成膜物,苯丙乳液为辅助成膜物,在基体表面形成双层隔热涂层,其中底层和顶层涂料分别以 SiO2气凝胶、片状铝粉作为隔热填料。系统研究了片状铝粉和 SiO2气凝胶对双层涂料隔热性能的影响,并对相关隔热机理进行了探讨。结果表明:片状铝粉含量为 4%时涂层的隔热效果最好,与空白板相比隔热温差达到 9. 1 ℃;SiO2气凝胶的添加量为 4%~5%时,涂层的隔热性能最佳。片状铝粉的添加可使涂料具有反射型隔热性能,而 SiO2气凝胶的添加使涂料具有阻隔型隔热特性。结合这两者的隔热特性,成功构建了具有双机制隔热特性的双层涂料结构,其隔热温差达到了 10. 9 ℃,高于单一涂层的隔热效果。
关键词:
硅溶胶,
双层涂料,
片状铝粉,
SiO2气凝胶,
隔热保温
Abstract: To enhance the thermal insulation properties of coatings,double-layer coatings were constructed. The coatings were prepared with silica sol and styrene-acrylic emulsion as the main and auxiliary film-forming compounds,respectively. The bottom and top coating contained SiO2 aerogel and flaky aluminum powder as their thermal insulation fillers,respectively. The behavior of flake aluminum powder and SiO2 aerogel thermal insulating fillers on the thermal insulating properties of double-layer coating was systematically investigated,and the related thermal insulating mechanisms were discussed. The results indicated that the optimal insulation effect was achieved with 4% aluminum powder addition,resulting in the insulation temperature difference of 9. 1 ℃ compared with that ofthe blank board sample. For the SiO2 aerogel-based coating,the optimal addition for bestthermal insulation was 4%-5%. The addition of flaky aluminum powder could render it withthe reflection-type thermal insulation property,while the addition of SiO2 aerogel could render it with the barrier-type thermal insulation property. By combining the thermal insulation characteristics of both,a double-layer coating structure with dual mechanism thermal insulation properties was successfully constructed,with a thermal insulation temperature difference of 10. 9 ℃,which was higher than the thermal insulation effect of a single coating.
Key words:
silica sol,
double-layer coatings,
flaky aluminum powder,
SiO2 aerogel,
thermal insulation
中图分类号:
刘传龙, 刘荣鑫, 王莉, 等. 片状铝粉与 SiO2气凝胶对硅溶胶/苯丙乳液双层涂料隔热性能的影响[J]. 涂料工业, 2025, 55(1): 58-63.
LIU C L, LIU R X, WANG L, et al. Influence of Flaky Aluminum Powder and SiO2 Aerogel Fillers on the Thermal Insulation Properties of Silica Sol/Styreneacrylic Emulsion Double-layer Coatings[J]. Paint & Coatings Industry, 2025, 55(1): 58-63.