工艺技术

聚碳酸酯真空镀膜用底涂的制备及性能研究

  • 魏 超 ,
  • 沙伟华 ,
  • 杨 康 ,
  • 徐润斌 ,
  • 李 斌 ,
  • 顾剑东 ,
  • 庆奕良 ,
  • 王向梅
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  • 中昊北方涂料工业研究设计院有限公司,兰州 730100

网络出版日期: 2026-06-01

Preparation and Properties of Primer Coatings for Vacuum Deposition on Polycarbonate

  • WEI Chao ,
  • SHA Weihua ,
  • YANG Kang ,
  • XU Runbin ,
  • LI Bin ,
  • GU Jiandong ,
  • QING Yiliang ,
  • WANG Xiangmei
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  • Zhonghao North Coatings Industry Research and Design Institute Co., Ltd., Lanzhou 730100,China

Online published: 2026-06-01

摘要

【目的】针对聚碳酸酯(PC)基材表面能低、与真空镀膜层匹配性差的问题,通过分子结构设计合成了 PC真空镀膜用有机硅-丙烯酸杂化树脂底涂。【方法】第一步以甲基丙烯酸甲酯(MMA)、甲基丙烯酸(MAA)、丙烯酸羟丙酯(HPA)、γ-甲基丙烯酰氧基丙基三甲氧基硅烷(KH-570)、偶氮二异庚腈(ABVN)和异丙醇(IPA)等为主要原料,采用溶液聚合法合成醇溶性丙烯酸预聚物(IPAA);第二步以甲基三乙氧基硅烷(MTES)、IPAA、自制附着力促进剂(FC)等为主要原料,采用溶胶-凝胶法制备醇溶性有机硅-丙烯酸杂化树脂,系统考察了配方参数对涂层综合性能的影响机制。【结果】通过“自由基溶液聚合-溶胶凝胶”两步法成功制备了醇溶性有机硅-丙烯酸杂化树脂;当 FC用量为 4%(质量分数,下同)、硅溶胶用量为 5%、MTES/IPAA质量比(M/I值)为 1. 2时,涂层兼具优异的附着力、耐湿热性、耐热性、光学透明性及镀膜匹配性。【结论】该杂化树脂底涂与 PC基材附着力佳,具有优异的耐湿热性和光学性能。镀膜后氧化铟锡(ITO)膜表现出良好的光电性能,满足 PC真空镀膜制品的严苛性能要求。

本文引用格式

魏 超 , 沙伟华 , 杨 康 , 徐润斌 , 李 斌 , 顾剑东 , 庆奕良 , 王向梅 . 聚碳酸酯真空镀膜用底涂的制备及性能研究[J]. 涂料工业, 2026 , 56(6) : 30 -35 . DOI: 10.12020/j.issn.0253-4312.2025-301

Abstract

[Objective] To address the poor compatibility between vacuum-deposited coatings and polycarbonate(PC)substrates arising from the low surface energy of PC,a silicone-acrylic hybridresin primer for PC vacuum coating was designed and synthesized via molecular structure engineering.[Methods] The first step involved synthesizing an alcohol-soluble acrylic prepolymer(IPAA) via solution polymerization using MMA,MAA,HPA,KH-570,ABVN,and IPA as primary raw materials. In the second step,an alcohol-soluble organosilicon-acrylic hybrid resin was synthesized via the sol-gel method using MTES,IPAA,and self-made adhesion promoter(FC)as primary raw materials. Theinfluence mechanism of formulation parameters on the comprehensive properties of the coating wassystematically investigated.[Results] Optimization results indicated that the alcohol-soluble organosilicon-acrylic hybrid resin was successfully synthesized through a two-step process of“radical solution polymerization-sol-gel. ”When FC content was 4wt%,silica sol content was 5wt%,and the MTES/IPAA mass ratio(M/I value) was 1.2,the coating exhibited excellent adhesion,moisture resistance,heat resistance,optical transparency,and coating compatibility.[Conclusion]This primer exhibited excellent adhesion on PC substrates,along with outstanding damp heat resistance and optical properties. The deposited ITO film demonstrated favorable optoelectronic performance,meeting the stringent performance requirements for vacuum-coated PC products.
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