工艺技术

环氧锌粉涂层的组成优化与耐腐蚀性分析

  • 姚下银 ,
  • 王国强
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  • 上海库曜新材料有限公司,上海201600

姚下银(1990—),男,工程师,研究方向为防腐涂层;邮箱:yaoxiayin@cooyer.cn。

网络出版日期: 2025-11-19

Composition Optimization and Corrosion Resistance Analysis of Epoxy Zinc Coating

  • YAO Xiayin ,
  • WANG Guoqiang
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  • Shanghai Cooyer New Materials Co., Ltd., Shanghai 201600, China

Online published: 2025-11-19

摘要

【目的】为实现无铬锌铝体系在超薄涂层条件下的高效防腐性能。【方法】构建了一种以氢化双酚A型环氧树脂为基体、片状锌铝粉为防锈颜料,并复配纳米氧化铟与PTFE改性聚乙烯蜡粉的多功能复合涂层体系。【结果】相较传统球状锌粉,片状锌铝粉通过面接触排列方式,显著提升涂层的导通性与物理屏蔽性能,且在铝粉质量占锌铝总质量7%时,可有效抑制Zn阳极溶解速率及白锈生成。适量添加纳米氧化铟(1%)能够增强涂层微观导电路径的稳定性,通过局部电子迁移与Cl⁻吸附协同机制,显著延长阴极保护周期。引入低熔点PTFE改性PE蜡粉,可实现在热固化过程中向涂层表面的定向迁移与富集,形成致密疏水表层,从而进一步阻滞腐蚀介质渗透,协同提升耐腐蚀性。【结论】该涂层体系在力学稳定性与耐腐蚀持久性方面表现优异,展示出作为绿色替代型锌铝防腐涂层的应用潜力。

本文引用格式

姚下银 , 王国强 . 环氧锌粉涂层的组成优化与耐腐蚀性分析[J]. 涂料工业, 2026 , 56(1) : 40 -45 . DOI: 10.12020/j.issn.0253-4312.2025-189

Abstract

[Objective]To achieve high-efficiency corrosion resistance of chromium-free Zn-Alsystem under ultrathin coating conditions.[Methods]A multifunctional composite coating system was constructed,using hydrogenated bisphenol A epoxy resin as the matrix,flake Zn-Al powder as the anti-rust pigment,and compounded with nano-indium oxide and PTFE-modified polyethylene wax powder.[Results]Compared with conventional spherical zinc powder,flake Zn-Al powder,arranged through face-to-face contact,significantly improves the coating′s conductivity and physical shieldingperformance. When the aluminum powder accounts for 7% of the total zinc-aluminum mass,it can effectively inhibit the dissolution rate of the Zn anode and the formation of white rust. The appropriateaddition of nano-indium oxide(1%)can enhance the stability of the coating′s microscopic conductive pathways,and through the synergistic mechanism of local electron migration and Cl . adsorption, significantly extend the cathodic protection period. The introduction of low-melting-point PTFE-modified PE wax powder allows for directional migration and enrichment to the coating surface duringthermal curing,forming a dense hydrophobic surface layer that further blocks the penetration of corrosive media,thereby synergistically enhancing corrosion resistance.[Conclusion] This coating system demonstrates excellent mechanical stability and long-lasting corrosion resistance,showing potential as a green alternative Zn-Al anti-corrosion coating.
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