科学视点

输油管道防蜡涂层技术研究进展

  • 吕 智 ,
  • 王俊磊 ,
  • 叶 泛 ,
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  • Sinopec Petroleum Engineering Jianghan Co., Ltd., Wuhan 430223,China
吕智(1978—),男,本科,副总工程师,主要从事油气田地面工程项目管理和设计研究。 
王俊磊( 1990—),男,博士,工程师,主要从事油气田地面工程油气集输研究;邮箱: wangjl0321@163.com。

网络出版日期: 2025-08-20

Research Progress of the Anti-waxing Coating Technology for Oil Pipelines

  • Lü Z ,
  • WANG J L ,
  • YE F ,
  • et al
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  • 中石化江汉石油工程设计有限公司,武汉430223

Online published: 2025-08-20

摘要

【目的 /意义】防蜡涂层是抑制蜡沉积的关键技术之一,其机理研究与工程应用备受关注。【分析 /评论/进展】简单介绍了经典和新兴蜡沉积机制,综述了防蜡涂层技术进展,系统分析了防蜡涂层的技术特征。低表面能涂层通过降低界面能抑制蜡黏附,但机械耐久性不足;超亲水涂层借助动态水膜形成物理屏障,其性能易受原油含水率波动影响;仿生超双疏涂层融合微纳分级结构与低表面能特性,兼具抗沉积与多功能优势。然而,现有技术仍存在长效防护稳定性弱、复杂工况适应性差及制备成本高等瓶颈。【结论 /展望】未来研究应聚焦于开发具有自修复特性的智能涂层材料,优化表面微结构设计与环境响应机制,同时探索低成本制造工艺。技术突破将推动防蜡涂层在油气输送领域的工程化应用,为管道流动安全保障提供创新解决方案。

本文引用格式

吕 智 , 王俊磊 , 叶 泛 , . 输油管道防蜡涂层技术研究进展[J]. 涂料工业, 2025 , 55(9) : 83 -88 . DOI: 10.12020/j.issn.0253-4312.2025-123

Abstract

[Objective/Significance]Anti-waxing coating,as a key technology for inhibiting wax deposition,have garnered significant attention in both mechanistic research and engineering applications.[Analysis/Discussion/Progress] This paper briefly introduced classical and emerging wax deposition mechanisms,reviewed advancements in anti-waxing coating technologies,and systematically analyzed their technical characteristics. Low-surface-energy coating inhibited wax adhesion by reducing interfacial energy, but their mechanical durability was insufficient. Superhydrophilic coating formed a physical barrier through a dynamic water film,but their performancewas susceptible to fluctuations in crude oil water content. Bionic superamphiphobic coating integratedmicro-nano hierarchical structures with low surface energy properties,combining both anti-deposition capabilities and multifunctional advantages. However,current technologies still faced bottlenecks such as weak long-term protective stability,poor adaptability to complex operating conditions,and high preparation costs.[Conclusion/Prospect]Future research should focus on developing smart coating materials with self-healing properties,optimizing surface microstructure design and environmental response mechanisms,while exploring low-cost manufacturing processes. Technological breakthroughs in these areas will promote the engineering application of anti-wax coating in oil and gas transportation,providing innovative solutions for pipeline flow assurance.
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