涂装技术

双组分硅橡胶防热涂料防热涂料自动喷涂工艺研究

  • 范海波 ,
  • 韩志昌 ,
  • 赵立波 ,
  • 赵璐露 ,
  • 高超 ,
  • 王奥 ,
  • 卢鹉
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  • 航天材料及工艺研究所,北京 100076
范海波(1987—),男,博士,工程师,主要研究方向为防热涂层。

收稿日期: 2019-05-27

  修回日期: 2019-10-31

  网络出版日期: 2020-02-01

基金资助

航天科技集团重大工艺改进课题“弹体结构功能涂层自动化涂装单元技术研究”(课题号 900703701301010115078001)

Study on Automatic Spraying Technology of Two-Component Silicone Rubber Heat Resistant Coatings

  • FAN Hai-Bei ,
  • HAN Zhi-Chang ,
  • DIAO Wei-Bei ,
  • DIAO Lu-Lu ,
  • GAO Tiao ,
  • WANG Ao ,
  • LEI Wu
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  • Aerospace Research Institute of Materials & Technology,Beijing 100076,china

Received date: 2019-05-27

  Revised date: 2019-10-31

  Online published: 2020-02-01

摘要

为了提高双组分硅橡胶防热涂料( TR-37G)自动喷涂厚度均匀性,对其自动喷涂工艺进行了研究。研究了喷涂参数对该涂料自动喷涂状态和涂层厚度的影响,分析了涂层厚度均匀性影响因素,之后对自动喷涂单道理论厚度进行了推导,分析了涂层厚度影响因素,最后通过模拟件自动喷涂,验证该涂料自动喷涂厚度均匀性。结果表明:黏度、喷涂扇幅、泵压、自动调节阀气流大小、喷涂距离等参数均会影响涂料自动喷涂,对于锥柱型产品外壁喷涂,横向厚度均匀性主要受偏轴距离影响,纵向厚度均匀性主要受喷枪高度影响。自动喷涂时,涂层厚度影响因素包括涂料利用率、喷枪单位时间出料量、涂料密度、产品直径、喷枪纵向运行速度,锥柱型产品竖直状态下自动喷涂时,不同高度喷涂速度需进行修正。

本文引用格式

范海波 , 韩志昌 , 赵立波 , 赵璐露 , 高超 , 王奥 , 卢鹉 .

双组分硅橡胶防热涂料防热涂料自动喷涂工艺研究

[J]. 涂料工业, 2020 , 50(1) : 57 -62 . DOI: 10.12020/j.issn.0253-4312.2020.1.57

Abstract

The automatic spraying process of the two-component silicone rubber heat resistant coating TR-37G was studied in order to improve the thickness uniformity. First,the spraying parameters on the coatings automatic spraying condition and the influence of coatings thickness were studied. Then,the factors affecting coatings thickness uniformity were analyzed. Next,automatic spraying thickness of a single coat was derived theoretically. The influencing factors on the coatings thickness were analyzed. Finally,the thickness uniformity of the coatings was verified by the simulation of automatic spraying. The results showed that the spraying fan width,pump pressure,automatic control valve airflow size,spraying distance and other parameters would affect the coatings automatic spraying. The transverse thicknessu niformity was mainly affected by the axis deviation,and the longitudinal thickness uniformity was mainly affected by the height of the spray gun for the cone and column products respectively. The factors affected the coatings thickness during automatic spraying included coatings utilization rate,quantity of materiasls off the spray gun,coatings density,product diameter,spray gun moving speed longitudinaly. When the cone or column product was sprayed vertically,spraying gun moving speed at different height needed to be corrected.

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